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Portable Steel Plate Shot Blasting Machine

Portable Steel Plate Shot Blasting Machine

1.Name: Portable Steel Plate Shot Blasting Machine

2.Model:MZ

3.It Is Used For Steel Plate+Road Shot Blasting

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Basic Definition

A portable steel plate shot blasting machine is a versatile and efficient tool used for surface preparation and cleaning of steel plates. Here is a detailed introduction:

Basic Definition

A portable steel plate shot blasting machine is a type of surface treatment equipment that uses shot blasting technology to clean, remove rust, scale, and other contaminants from steel plates. It is designed to be mobile and easy to transport, making it suitable for various industrial applications.

Working Principle

The machine operates by propelling abrasive materials, such as small metal balls or sand, at high velocity onto the steel surface using a mechanical method. The impact of these abrasive particles dislodges unwanted particles and roughens the surface, which is crucial for improving the adhesion of paint or other coatings. The process is powered by an electric shot blasting turbine impeller, which throws the abrasive materials at high speed.

Working Principle

The working principle of a Portable Steel Plate Shot Blaster mainly involves the following steps:

1.Steel Plate Positioning

The steel plate to be treated is placed on the worktable of the shot blaster. It is then secured using clamps or other fixing devices to ensure stability during the shot blasting process.

2.Shot Blasting Process

The shot blaster’s core component is the shot blasting wheel. Inside the wheel, a high-speed rotating impeller and shot blasting blades are installed. When the machine is activated, the impeller spins at high speed, accelerating the shot (steel shot or steel grit) and projecting it onto the surface of the steel plate. The shot impacts the steel plate at high velocity, removing rust, scale, dirt, and other impurities from the surface. It also creates a desired surface roughness for subsequent coating or processing.

3.Shot Recovery and Separation

After impacting the steel plate, the shot falls and is collected through a recovery system at the bottom of the shot blasting chamber. The recovery system typically includes a conveyor belt or screw conveyor, which transports the shot to a separator. The separator uses centrifugal force, gravity, or other principles to separate dust, impurities, and broken shot particles from the usable shot. The qualified shot is then returned to the shot blasting wheel for reuse, while the dust and impurities are collected and removed from the equipment.

4.Dust Collection System

During the shot blasting process, a large amount of dust is generated. To maintain a clean working environment and meet environmental requirements, the shot blaster is equipped with a dust collection system. The system draws the dust generated in the shot blasting chamber through suction pipes into a dust collector, where it is filtered and treated before clean air is released from the equipment.

5.Automated Control

Modern portable steel plate shot blasters usually feature an automated control system.

Operators can set parameters such as shot blasting time and intensity through a control panel, achieving precise control over the shot blasting process.

Portable Steel Plate Shot Blasting Machine(图1)

Applications

Features

1.Compact Design: It has a compact structure, requiring no foundation, and is low-noise.

2.Mobility: The machine is movable and portable, with some models having walking motors that allow independent movement, including forward, reverse, and even climbing functions.

3.Efficient Cleaning: It provides consistent and high-quality surface finishing, removing rust, dirt, and other contaminants effectively.

4.Environmental Protection: The closed-circuit design ensures no pollution, with efficient dust collection systems that capture and filter the dust generated during the blasting process.

5.Adjustable Parameters: Users can control and select the particle size and shape of the shot abrasive, as well as adjust the walking speed and shot flow rate to achieve different surface treatment effects.

Portable Steel Plate Shot Blasting Machine(图1)

Applications

This machine is widely used in various industries, including:

1.Construction: For cleaning and preparing steel plates used in building structures.

2.Shipbuilding: To clean ship decks and remove rust from steel components.

3.Bridge Construction: For surface treatment of steel bridge decks to ensure proper adhesion of anti-corrosion coatings.

4.Manufacturing: To prepare steel plates for welding, painting, or other manufacturing processes.

Technical Specifications

Different models have varying specifications to meet different needs. For example:

1.Blasting Width: Available in different widths, such as 270mm, 550mm, and 800mm.

2.Walking Speed: Ranges from 0.5 to 33 meters per minute.

3.Blasting Capacity: Varies depending on the model, with some capable of treating 40-160 square meters per hour.

4.Power Requirements: Typically operates on 380V/480V, 50Hz/60Hz power supply.

Advantages

1.Enhanced Durability: The process helps to prolong the life of steel plates by removing rust and other corrosive elements.

2.Improved Appearance: It provides a smoother and more refined surface, which is particularly important in industries where aesthetics matter.

3.Energy Efficiency: These machines are designed to be energy-efficient, consuming less power compared to other types of shot blasting machines.

4.Ease of Use: They are user-friendly, with features like safety interlocks and touch screen controls.

Conclusion

A portable steel plate shot blasting machine is an essential tool in many industries due to its ability to efficiently clean and prepare steel surfaces. Its mobility, compact design, and environmental friendliness make it a preferred choice for various applications.

Basic Parameter

1.Seperated Floor Shot Blaster Technology Data

Name/Model	MZRS-270S	MZRS-550S	MZRS-850S	MZRS-1000S
Voltage	Three-phase 380V,50Hz
Blast Wheel Power	11Kw*1	11Kw*2	15Kw*2	18.5Kw*2
Blast Wheel Motor Shell	Performance Index-54
Movement Motor Power	0.75Kw	1.1Kw	1.1Kw	1.1Kw
Movement Motor Motor Shell	Performance Index-44
Blast Wheel Size	220mm
Machine Weight(mm)	19003801100	19507201130	205010501450	205011801450
Shot Blasting Efficiency for Concrete Surface	≥150㎡/h	≥300㎡/h	≥450㎡/h	≥550㎡/h
Shot Blasting Efficiency for Steel Plate Surface	≥40㎡/h	≥80㎡/h	≥120㎡/h	≥150㎡/h
Shot Blasting Width	270mm	550mm	850mm	1000mm
Running Speed	0.5-20m/min
Suction Pipe Diameter	Φ120mm	Φ150mm	Φ200mm	Φ200mm
Consumption Of Steel Shot	≤100g/㎡
Dust Collector	MZ0405	MZ0408	MZ0411	MZ0411
Air Compression Power	2.2Kw
Dust Removal Power	4Kw	4Kw	7.5Kw	7.5Kw
Dust Collector Size(mm)	15508101700	195010301500	223010301500	223010301500
Dust Collector Weight	320kg	540kg	710kg	710kg
Total Power	17.9Kw	29.3Kw	4.08Kw	47.8Kw

2.Integrated Floor Shot Blaster Technology Data

Name/Model	MZRS-550Pro	MZRS-850Pro	MZRS-1000Pro
Voltage	Three-phase 380V,50Hz
Blast Wheel Power	11Kw*2	15Kw*2	18.5Kw*2
Blast Wheel Motor Shell	Performance Index-54
Movement Motor Power	1.5Kw	1.5Kw	1.5Kw
Movement Motor Motor Shell	Performance Index-44
Blast Wheel Size	220mm
Shot Blasting Efficiency For Concrete Surface	≥300㎡/h	≥550㎡/h	≥700㎡/h
Shot Blasting Efficiency For Steel Plate Surface	≥150㎡/h	≥200㎡/h	≥250㎡/h
Shot Blasting Width	550mm	850mm	1000mm
Running Speed	0.5-20m/min
Suction Pipe Diameter	Φ150mm	Φ200mm	Φ200mm
Consumption Of Steel Shot	≤100g/㎡
Dust Collector	MZ0405B	MZ0406B	MZ0408B
Air Compression Power	2.2Kw
Dust Removal Power	4Kw	4Kw	4Kw
Machine Size(mm)	24808101750	270010201950	272011701950
Machine Weight	900kg	1100kg	1300kg
Total Power	29.7Kw	37.7Kw	44.7Kw

3. Driving vehicle type:MZRS-1000D Technology Data

Name	Technology data	Technology data
Model	MZRS-1000D	MZRS-1270D
Blast Wheel Motor Power	2*45Kw	2*45Kw
Blast Wheel Motor Shell	Performance Index-54	Performance Index-54
Shot Blasting Efficiency For Concrete Surface	1300-3200㎡/h	1300-3200㎡/h
Shot Blasting Efficiency For Steel Plate Surface	380㎡/h	380㎡/h
Shot Blasting Width	1000mm	1270mm
Running Speed	0-110m/min	0-110m/min
Consumption Of Steel Shot	≤100g/㎡	≤100g/㎡
Hydraulic Power	15Kw	22Kw
Reducer	1.1Kw
Dust Collector	MZ0410D (10 pcs fillter)	MZ0428D (28 pcs fillter)
Air Compression Power	3Kw	5.5Kw
Dust Removal Power	4Kw*2	7.5Kw*2
Machine Size(mm)	530022502500mm	650022502750mm
Machine Weight	5200kg	11000kg

4.Vertical type:MZRS-270V Technology Data

Name	Technology data
Model	MZRS-270V
Power	Three-phase 380V,50Hz
Blast Wheel Motor Power	11Kw
Blast Wheel Motor Shell	Performance Index-54
Blast Wheel Size	220mm
Shot Blasting Efficiency For Steel Plate Surface	≥40㎡/h
Shot Blasting Width	270mm
Running Speed	0.5-20m/min
Consumption Of Steel Shot	≤100g/㎡
Dust Collector	MZ0405
Air Compression Power	2.2Kw
Dust Removal Power	4Kw
Dust Collector Size	15508101700mm
Dust Collector Weight	320kg
Machine Size(mm)	130085001550mm
Machine Weight	360kg
Total Power	17.2Kw

Surface Treatment Equipment

Home > Surface Treatment Equipment > Shot Blasting Machine > Steel Plate Shot Blasting Machine

Portable Steel Plate Shot Blasting Machine

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Basic Definition

Working Principle

Applications

Basic Parameter

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