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Sandblasting is a versatile and effective technique used in various industries and DIY projects. It involves propelling abrasive materials, such as sand, at high speeds onto a surface to clean, etch, or prepare it for further treatment. When it comes to sandblasting equipment, Screwfix offers a range of options to suit different needs and budgets. In this article, we will explore the world of sand blasting machines available at Screwfix, including their types, features, applications, and how to choose the right one for your specific requirements. We will also discuss safety considerations, maintenance tips, and troubleshooting common issues.
Air Operated Sand Blasting Guns
1. Scheppach 7906100720 Air Sandblasting Gun
This gun is a popular choice among DIY enthusiasts and professionals alike. It comes as part of a kit that includes the gun itself, four nozzles, a sand bottle, and a collection bag. The gun features a manual trigger for easy control of the sand blasting process. The ergonomic handle design ensures comfortable use, even during extended periods of operation.
The air inlet thread size is 1/4" BSP inlet, and it has a working pressure range of 3 4 bar (145 psi). With a flow rate of 113 ltr/min, it can effectively remove rust spots and perform sandblast cleaning on localised areas. The 4 in 1 nozzle provides versatility, allowing users to adjust the blasting pattern according to the task at hand.
2. Silverline Air Sandblasting Gun
The Silverline air sandblasting gun is designed for removing rust, limescale, chemicals, and paint. It has a unique feature that allows it to draw abrasives from a bucket or bag. This gun produces a satin finish on the surface, which is ideal for preparing it for painting or other finishing treatments.
It also has a manual trigger and an ergonomic handle for user friendly operation. The air inlet thread size is 1/4" BSP inlet. The kit includes the sandblasting gun, a 1.5 m rubber air hose, and a spare nozzle, providing everything needed for a basic sandblasting setup.
Sand Blasting Cabinets
1. Hilka Pro Craft Heavy Duty Blast Cabinet
For those who need to work on smaller items and want to contain the sandblasting process, the Hilka Pro Craft Heavy Duty Blast Cabinet is a great option. Made from 18 gauge material, it is sturdy and durable. The cabinet provides a controlled environment for sandblasting, reducing the amount of dust and debris that spreads in the surrounding area.
It allows for more precise work on delicate or small sized objects. By containing the abrasive material, it also makes it easier to recycle the sand, which can be cost effective in the long run.
Portable Sand Blasting Kits
1. Silverline 372673 Recirculating Sandblasting Kit
This 6 piece kit is designed for portability and ease of use. It has a working pressure range of 0.3 4 bar (43 58 psi). The recirculating feature means that the abrasive material is recycled within the kit, reducing waste and the need for constant refilling.
It is suitable for a variety of small to medium sized projects, such as removing paint or rust from metal parts, preparing surfaces for coating, and even for some light duty woodworking applications where a textured finish is desired.
Metalworking
1. Rust Removal
One of the most common applications of sandblasting in metalworking is rust removal. Whether it's an old iron gate, a metal tool that has been exposed to the elements, or a car part with rust deposits, sandblasting can quickly and effectively remove the rust. The high velocity abrasive particles hit the rusted surface, breaking it away from the underlying metal. For example, using an air operated sand blasting gun like the Scheppach or Silverline models, you can target the rusty areas precisely. The abrasive action not only removes the rust but also prepares the metal surface for further treatment, such as painting or galvanising.
2. Surface Preparation for Painting or Coating
Before applying paint, powder coating, or other protective coatings to metal surfaces, sandblasting is often used to create a rough and clean surface. This rough surface provides better adhesion for the coating, ensuring a longer lasting and more durable finish. In a manufacturing setting, large metal components may be sandblasted in a sand blasting cabinet like the Hilka Pro Craft to ensure a uniform surface finish before being sent for coating. For DIYers working on smaller metal projects, a portable sandblasting kit can be used to achieve the same result.
3. Deburring and Polishing
Sandblasting can also be used to deburr metal parts. Sharp edges and burrs that are left after machining or cutting can be smoothed out using the abrasive action of sandblasting. Additionally, for some metals, a specific type of abrasive and blasting technique can be used to achieve a polished or satin like finish. This is especially useful in the production of decorative metal items or in the restoration of antique metal pieces.
Woodworking
1. Texturing and Distressing
In woodworking, sandblasting can be used to create unique textures and distressed looks. By carefully controlling the pressure and the type of abrasive used, the soft summer growth rings of the wood can be removed, leaving behind the harder, whiter growth rings. This gives the wood a natural looking, weathered appearance, similar to driftwood. For example, a furniture maker might use a sandblasting gun to distress the surface of a wooden table or chair to achieve a rustic look. However, it's important to note that sandblasting wood requires caution as the different hardnesses of the wood grain can cause uneven results if not properly controlled.
2. Removing Old Finishes
Sandblasting can also be used to remove old varnish, paint, or other finishes from wooden surfaces. This is particularly useful when restoring antique furniture or when preparing a wooden surface for a new finish. The abrasive action of the sand can quickly strip away the old coating without causing too much damage to the underlying wood, as long as the correct settings are used.
Stone and Masonry
1. Cleaning and Restoration
Sandblasting is a valuable tool for cleaning and restoring stone and masonry surfaces. It can remove dirt, grime, and old paint from buildings, statues, and other stone structures. For example, in the restoration of historical buildings, sandblasting can be used to reveal the original beauty of the stonework. The right abrasive material and pressure settings are crucial to ensure that the stone is not damaged during the process.
2. Etching and Decorative Effects
In some cases, sandblasting can be used to etch designs or patterns into stone surfaces. This is a creative way to add a decorative touch to stone facades, countertops, or other stone based elements. By using a stencil or a mask, the areas that are not to be blasted are protected, allowing for precise etching.
Consider Your Project Size and Scope
1. Small DIY Projects
If you are mainly working on small DIY projects, such as removing rust from a few small metal parts or adding a distressed finish to a wooden trinket box, a portable sandblasting kit like the Silverline 372673 Recirculating Sandblasting Kit or a simple air operated sand blasting gun might be sufficient. These options are relatively inexpensive, easy to use, and can be stored away easily when not in use.
2. Larger Scale DIY or Small Business Projects
For larger scale DIY projects, like restoring an entire car or a large piece of furniture, or for small business operations that involve regular sandblasting tasks, a more powerful air operated sand blasting gun with a larger sand capacity and a higher flow rate might be necessary. Additionally, if you need to work on multiple small items at once or want to contain the sandblasting process to reduce mess, a sand blasting cabinet could be a good investment.
3. Industrial Scale Projects
Industrial scale projects typically require heavy duty sandblasting equipment that can handle large volumes of abrasive material and operate continuously for long periods. While Screwfix mainly caters to DIY and small business needs, for industrial applications, you may need to look at more specialised industrial grade sandblasting equipment. However, some of the more robust Screwfix options can be used as supplementary or backup equipment in industrial settings for smaller, more precise tasks.
Power and Compatibility
1. Air Compressor Requirements
All air operated sand blasting machines require an air compressor to function. It's essential to ensure that your air compressor has sufficient capacity and pressure to power the sandblasting equipment. For example, the Scheppach 7906100720 Air Sandblasting Gun has specific working pressure requirements (3 4 bar or 145 psi). If your air compressor cannot deliver this pressure consistently, the sandblasting performance will be affected. You may need to upgrade your air compressor or choose a sandblasting machine that is compatible with your existing compressor.
2. Power Source and Connection
Consider the power source of the sandblasting machine. Most of the options at Screwfix are air powered, which means they rely on an external air compressor. Make sure you have a suitable air supply system in place. If you are in an area where access to a reliable air compressor is limited, you may need to explore other options, such as electric powered sandblasting machines (although these are less common in the Screwfix range). Also, check the connection types, such as the BSP inlet sizes, to ensure a proper fit with your air supply lines.
1. Type of Abrasive
Different sandblasting machines are compatible with various types of abrasive materials. Common abrasives include sand, glass beads, aluminum oxide, and walnut shells. The choice of abrasive depends on the surface you are working on and the desired result. For example, sand is a general purpose abrasive that can be used for most metal and wood applications, but it may be too harsh for some delicate surfaces. Glass beads, on the other hand, are often used for a more gentle, polishing like effect. Make sure the sandblasting machine you choose can handle the type of abrasive you intend to use.
2. Abrasive Feeding Mechanism
Some sandblasting guns, like the Silverline model, can draw abrasives from a bucket or bag, which offers flexibility in terms of the amount and type of abrasive you can use. Others may come with a specific sand feeding mechanism, such as a built in sand bottle. Consider how easy it is to load and replace the abrasive material in the sandblasting machine, as well as how well it can handle different particle sizes of the abrasive.
Safety Considerations
Protective Gear
1. Respiratory Protection
When sandblasting, a significant amount of dust is generated. Wearing a proper respiratory mask is crucial to protect your lungs from inhaling the abrasive particles. Look for a mask that is rated for particulate matter, such as an N95 or higher rated respirator. In some cases, especially in enclosed or poorly ventilated areas, a powered air purifying respirator (PAPR) may be more appropriate as it provides a continuous flow of clean air.
2. Eye Protection
The high velocity abrasive particles can cause serious eye damage. Always wear safety goggles or a full face shield when operating a sandblasting machine. These should be impact resistant and provide a good seal around the eyes to prevent any particles from entering.
3. Skin Protection
Sandblasting can also be harsh on the skin. Wear long sleeved shirts, long pants, and thick work gloves to protect your skin from the abrasive particles. The gloves should be made of a durable material that can withstand the wear and tear of the sandblasting process.
Work Area Safety
1. Ventilation
Ensure that the work area is well ventilated. Sandblasting dust can be harmful if it accumulates in a closed space. If possible, work outdoors or in a well ventilated workshop with exhaust fans. In the case of using a sand blasting cabinet, make sure the cabinet has a proper dust extraction system to keep the air clean inside the working area.
2. Containment
To prevent the spread of abrasive particles and dust, use a sand catching container or a blast cabinet when appropriate. If working outdoors, try to set up a containment area using tarps or barriers to keep the sand and debris from spreading too far. This not only helps with clean up but also reduces the risk of the abrasive particles causing damage to other surfaces or objects in the vicinity.
Maintenance and Troubleshooting
Maintenance
1. Cleaning the Sand Blasting Machine
After each use, it's important to clean the sandblasting machine to remove any remaining abrasive material and dust. For sand blasting guns, disassemble the parts that can be removed (following the manufacturer's instructions) and clean them with a brush or compressed air. For sand blasting cabinets, clean the interior surfaces and the dust extraction system regularly to ensure proper functioning.
2. Checking for Wear and Tear
Regularly inspect the sandblasting machine for signs of wear and tear. Check the nozzles for any signs of erosion or blockage. Replace the nozzles if they are worn out, as this can affect the performance of the sandblasting process. Also, check the hoses, connections, and moving parts for any signs of damage or leaks. Tighten any loose screws or fittings as needed.
3. Lubrication
Some sandblasting machines, especially those with moving parts like triggers or handles, may require lubrication. Use the recommended lubricant as specified in the manufacturer's manual to keep the parts moving smoothly and to prevent rust and corrosion.
Troubleshooting
1. Insufficient Sand Flow
If you notice that the sand flow from the sandblasting gun is insufficient, there could be several reasons. First, check the sand adjustment mechanism (such as the hand wheel on some guns) to ensure it is set correctly. If the sand is clogging in the sand feeding system, remove the sand container and check for any debris or clumps of sand. Also, make sure the air pressure is sufficient, as low air pressure can cause problems with the sand flow.
2. Dust Collector Issues
If you are using a sand blasting cabinet with a dust collector and notice that the dust collection is not working effectively, there are a few things to check. First, make sure the dust extraction hose is properly connected and not blocked. Check the filter in the dust collector to see if it is dirty or clogged. If the filter is dirty, clean or replace it according to the manufacturer's instructions. Also, check the blower motor of the dust collector to ensure it is functioning properly.
3. Leaks in the System
If you detect air or sand leaks in the sandblasting system, check the hoses, connections, and fittings. Tighten any loose connections. If there is a hole or damage in the hose, replace the hose. In the case of air leaks, it can reduce the efficiency of the sandblasting process and may also cause problems with the sand flow.
Sand blasting machines available at Screwfix offer a wide range of options for DIY enthusiasts, small business owners, and professionals in various industries. By understanding the different types of machines, their applications, how to choose the right one, safety considerations, and maintenance requirements, you can make the most of these tools in your projects. Whether you are removing rust from metal, creating unique textures on wood, or cleaning stone surfaces, a well chosen sandblasting machine can be a valuable addition to your toolkit. Always remember to prioritise safety, perform regular maintenance, and troubleshoot any issues promptly to ensure the longevity and optimal performance of your sandblasting equipment. With the right knowledge and equipment, sandblasting can be a rewarding and effective technique for a variety of surface treatment tasks.