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A Tumble Belt Shot Blasting Machine is a specialized type of shot blasting equipment designed for the efficient and uniform surface treatment of small to medium-sized workpieces.
The Tumble Belt Shot Blasting Machine operates by loading workpieces into a rotating barrel or onto a tumbling belt. This belt, typically made of rubber or steel mesh, continuously tumbles the workpieces while they are blasted with high-speed steel shots or other abrasive media. The tumbling action ensures that all surfaces of the workpieces are exposed to the blasting stream, achieving thorough cleaning and surface treatment.
The Tumble Belt Shot Blasting Machine is a highly efficient surface treatment equipment widely used in metal processing industries.
Tumble Belt Shot Blasting Machine Introduction
A Tumble Belt Shot Blasting Machine is a specialized type of shot blasting equipment designed for the efficient and uniform surface treatment of small to medium-sized workpieces.
Here’s a detailed introduction:
Working Principle
The machine operates by loading workpieces into a rotating barrel or onto a tumbling belt. This belt, typically made of rubber or steel mesh, continuously tumbles the workpieces while they are blasted with high-speed steel shots or other abrasive media. The tumbling action ensures that all surfaces of the workpieces are exposed to the blasting stream, achieving thorough cleaning and surface treatment.
Key Components
1.Blast Wheel: The blast wheel propels the abrasive media at high speeds, creating a stream of shots that impact the workpieces. The design of the blast wheel ensures optimal blasting angles and energy efficiency.
2.Tumbling Belt: Made of rubber or steel, the tumbling belt continuously moves and tumbles the workpieces, ensuring even coverage of the abrasive media. Rubber belts are suitable for lighter workpieces, while steel belts are designed for heavier-duty applications.
3.Abrasive Recovery System: After the blasting process, the used abrasive media is collected via a screw conveyor and transported to a bucket elevator, which lifts it to a separator. The clean media is then recycled back into the system, while impurities are removed.
4.Dust Collection System: This system captures dust and contaminants generated during the blasting process, ensuring a clean working environment and efficient operation.
Features and Advantages
5.High Production Efficiency: Suitable for batch processing of small and medium-sized workpieces, achieving high production levels.
6.Cost-Effective: The machine is designed for low maintenance and operational costs, making it an economical solution for surface treatment.
7.Compact Design: Easy to install and operate, with no need for a foundation. It can be integrated into existing production lines.
8.Versatility: Ideal for a wide range of applications, including desanding, descaling, deburring, and shot peening.
9.Environmental Protection: The closed-loop system minimizes dust emissions and reduces environmental impact.
Applications
Tumble Belt Shot Blasting Machines are widely used in various industries, including:
1.Foundry Industry: For desanding, decoring, and surface preparation of castings.
Forging Industry: For removing oxide scale and achieving a uniform surface finish.
2.Automotive and Aerospace: For cleaning and strengthening components.
3.General Manufacturing: For surface treatment of small to medium-sized parts.
The machine shot blasting product:
Technical Specifications
Models like the Q324, Q326, and Q3210 have different capacities and blasting capabilities to suit various production needs. For example:
1.Q324: Volume capacity of 0.1 m³, max. weight of 100 kg, blasting capacity of 1*80 kg/min.
2.Q326: Volume capacity of 0.15 m³, max. weight of 200 kg, blasting capacity of 1*120 kg/min.
3.Q3210: Volume capacity of 0.3 m³, max. weight of 600 kg, blasting capacity of 1*180 kg/min.
In summary, the Tumble Belt Shot Blasting Machine is a versatile and efficient solution for surface treatment, offering high productivity, low costs, and excellent surface finish quality.