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Add::104,Building 27,Third Industrial Zone, Longxi Community,Longgang District,Shenzhen,China.
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For consultation/feedback, please call the service hotline: +86-136 8495 9862 Email:cennia@szmizhi.com
In the advanced manufacturing sector, the hanger hook shot blasting machine has emerged as a revolutionary solution for surface treatment of large - scale and complex - shaped workpieces. By combining automated material handling with high - intensity abrasive blasting, this machine offers a perfect balance between efficiency and precision, setting new standards for industrial cleaning, deburring, and surface strengthening.
The hanger hook shot blasting machine is a specialized piece of equipment designed for continuous processing of workpiece batches. It operates on a unique overhead conveyor system where workpieces are suspended by hooks or fixtures. As the conveyor moves the workpieces through the blasting chamber, multiple high - velocity impellers project abrasive media at the workpiece surfaces. The combination of controlled rotation of the workpieces and strategically positioned blasting wheels ensures comprehensive coverage of even the most intricate geometries.
Automotive Industry
Chassis and Frame Treatment: The machine effectively removes welding slag, rust, and paint residues from automotive chassis and frames. This pre - treatment ensures better adhesion of protective coatings, significantly extending the service life of the vehicles.
Powertrain Components: For parts like engine blocks and transmission housings, the shot blasting process improves surface quality and stress distribution, enhancing their mechanical performance.
Aerospace Industry
Titanium Alloy Components: The machine is used to clean and strengthen critical aerospace components made of titanium alloys. It helps to eliminate machining marks and improve fatigue resistance, ensuring the safety and reliability of aircraft.
Composite Material Preparation: In the processing of composite materials, the hanger hook shot blasting machine provides a suitable surface profile for adhesive bonding, which is crucial for the structural integrity of aerospace composites.
Heavy Machinery and Construction
Steel Structure Cleaning: It is widely used to clean steel structures, removing rust, scale, and other contaminants. This pre - treatment is essential for painting or galvanizing, ensuring a long - lasting and protective finish.
Hydraulic Component Refurbishment: The machine can be used to refurbish hydraulic components, restoring their surface quality and functionality.
Railway and Marine Industries
Railway Wheels and Axles: The shot blasting process is used to clean and inspect railway wheels and axles, ensuring their safety and performance.
Ship Hull Components: In the marine industry, the machine is used to clean and treat ship hull components, protecting them from corrosion and marine growth.
Precision Blasting Technology
Multi - Angle Blasting: The machine is equipped with multiple high - velocity impellers that can blast the workpiece from different angles, ensuring comprehensive coverage of even the most complex geometries.
Adjustable Blasting Parameters: The blasting parameters, such as abrasive flow rate, blasting pressure, and impeller speed, can be adjusted according to the workpiece material and surface treatment requirements, ensuring optimal blasting results.
Automated Material Handling
Overhead Conveyor System: The overhead conveyor system allows for continuous processing of workpiece batches, improving production efficiency.
Workpiece Rotation: The workpieces can be rotated during the blasting process, ensuring that all surfaces are evenly blasted.
Environmental Protection
Dust Collection System: The machine is equipped with an efficient dust collection system that captures and filters dust and debris generated during the blasting process, keeping the working environment clean and safe.
Abrasive Recycling System: The abrasive media is recycled and reused, reducing waste and operating costs.
Safety and Reliability
Enclosed Blasting Chamber: The enclosed blasting chamber ensures that the abrasive media and debris are contained, protecting the operator and the surrounding environment.
Emergency Stop System: The machine is equipped with an emergency stop system to ensure the safety of the operator in case of an emergency.
Hanger Conveyor System
Overhead Rail: The overhead rail supports the movement of the hangers and workpieces through the blasting chamber.
Hanger Fixtures: The hanger fixtures are used to suspend the workpieces securely during the blasting process.
Blasting Chamber
Impellers: The impellers are the heart of the blasting system. They accelerate the abrasive media to high velocities and project it onto the workpiece surfaces.
Abrasive Delivery System: The abrasive delivery system supplies the abrasive media to the impellers.
Dust Collection System
Cyclone Separator: The cyclone separator removes large particles from the air stream.
Bag Filter: The bag filter captures fine dust particles, ensuring clean air is discharged.
Control System
PLC Controller: The PLC controller is used to monitor and control the operation of the machine.
Human - Machine Interface (HMI): The HMI provides a user - friendly interface for setting parameters and monitoring the machine's performance.
Parameter | Description |
Maximum Workpiece Weight | Up to 5000 kg |
Blasting Chamber Dimensions | Customizable according to workpiece size |
Impeller Power | 15 - 30 kW per impeller |
Abrasive Media Flow Rate | 50 - 150 kg/min |
Dust Collection Efficiency | Over 99% |
Power Supply | 380V, 50Hz |
This machine is particularly well - suited for:
Large - scale components: Such as automotive frames, railway parts, and construction steel structures.
Complex shapes: Including castings with deep recesses, welded assemblies with internal channels, and forgings with uneven surfaces.
High - volume production: Ideal for automotive assembly lines, steel fabrication plants, and aerospace component manufacturing facilities.
the hanger hook shot blasting machine is a versatile and efficient solution for surface treatment of large - scale and complex - shaped workpieces. Its advanced technology, automated material handling, and environmental protection features make it an ideal choice for a wide range of industries. Whether you are in the automotive, aerospace, heavy machinery, or other industries, this machine can help you achieve high - quality surface treatment results, improve production efficiency, and reduce operating costs.