FIMI Slitting Line

FIMI (Fabbrica Italiana Macchine per l’Industria) is a renowned Italian manufacturer specializing in metal processing equipment, including highprecision slitting lines. With decades of expertise, FIMI systems are celebrated for their durability, innovation, and adaptability to diverse materials and applications. FIMI slitting lines are designed to meet the rigorous demands of industries such as automotive, aerospace, and steel distribution, offering a blend of mechanical robustness and advanced technology.  

 Key Features of FIMI Slitting Lines  

1. Modular Design for Versatility:  

   FIMI lines are highly configurable, allowing customers to select components based on their specific needs. Modules may include:  

    Uncoilers: Hydraulic or motordriven, capable of handling coils up to 50 tons for heavyduty applications.  

    Slitting Units: Available with single or multiblade configurations, featuring quickchange tooling systems to reduce setup time. FIMI’s patented blade alignment technology ensures precise strip widths within ±0.1 mm tolerance.  

    Edge Processing: Optional brushing or deburring stations to remove burrs and improve surface finish, critical for applications like aerospace components.  

2. Advanced Automation and Control:  

   FIMI integrates stateoftheart CNC controls and touchscreen interfaces, enabling operators to program strip widths, blade spacing, and production speeds with ease. Realtime monitoring via laser sensors or vision systems detects edge defects or width variations, triggering automatic adjustments to maintain quality.  

3. Material Handling Excellence:  

    Tension Control: FIMI’s dynamic tension management system uses load cells and feedback loops to maintain consistent strip tension, preventing stretching or wrinkling during slitting.  

    Recoiling Technology: Highprecision recoilers with servo motors ensure tight, uniform coils, even for thingauge materials like aluminum foil or stainless steel strips.  

4. Sustainability and Safety:  

   FIMI prioritizes ecofriendly design with energyefficient motors and integrated dust collection systems. Safety features include emergency stop mechanisms, protective guarding, and compliance with international standards (CE, OSHA), making their lines suitable for global markets.  

 Applications and Industries  

 Automotive Sector:  

  FIMI slitting lines process highstrength steel and aluminum into strips for automotive body parts, suspension components, and exhaust systems. Their precision ensures consistent quality for stamping and welding processes.  

 Aerospace and Defense:  

  Used to slit titanium, nickel alloys, and other exotic metals into narrow strips for aircraft structural elements, engine components, and military hardware. FIMI’s ability to handle thin, hightensile materials makes it a preferred supplier in this sector.  

 Steel Service Centers:  

  FIMI systems are ideal for converting wide master coils into customwidth strips for distribution, supporting smalltomedium orders with quick changeovers and minimal waste.  

 Energy and Construction:  

  Slitting lines produce strips for solar panel frames, heat exchangers, and architectural components, leveraging FIMI’s expertise in processing coated and uncoated metals.  

 Innovation and R&D  

FIMI invests heavily in research and development, constantly improving their systems to meet emerging industry trends. Recent innovations include:  

 IoT Integration: FIMI Connect, a proprietary IoT platform, enables remote monitoring of machine performance, predictive maintenance, and data analytics for process optimization.  

 Hybrid Slitting Technology: Combining traditional shearing with laser or plasma cutting for complex profiles, allowing customers to produce shaped strips in a single pass.  

 Sustainability Upgrades: Recycled materials in machine construction and energy recovery systems to reduce carbon footprint.  

 Customer Support and Service  

FIMI offers comprehensive aftersales support, including:  

 Global Service Network: Technicians worldwide provide installation, training, and maintenance.  

 Spare Parts Availability: A vast inventory of original components ensures minimal downtime in case of repairs.  

 Retrofitting Services: Upgrading older FIMI lines with modern controls or automation features to extend their operational life.  

In summary, FIMI slitting lines represent the pinnacle of Italian engineering, combining precision, durability, and innovation. Their ability to handle diverse materials and deliver highquality strips makes them a trusted choice for global manufacturers striving for excellence in metal processing.  

 Athader Slitting Line: Spanish Engineering for HighPerformance Metal Processing  

Athader, a leading Spanish manufacturer with over 60 years of experience, specializes in designing and producing advanced slitting lines for the metal processing industry. Renowned for their robust construction and technological sophistication, Athader slitting lines are trusted by global enterprises in sectors such as steel, aluminum, and automotive. The company’s commitment to innovation and customercentric solutions has made it a key player in the European and international markets.  

 Core Features of Athader Slitting Lines  

1. HeavyDuty Construction:  

   Athader lines are built to handle the most demanding materials, including thick stainless steel, highstrength aluminum alloys, and heavygauge carbon steel. Their frames are constructed from welded steel plates, heattreated to withstand high tension and vibration, ensuring longterm stability and minimal deflection during operation.  

2. Precision Slitting Technology:  

    MultiBlade Systems: Athader’s slitting units feature adjustable circular blades with carbide coatings for extended life and superior cutting performance. Blade spacing is controlled via CNCdriven positioning systems, achieving strip width tolerances as tight as ±0.2 mm.  

    Edge Conditioning: Optional brushing or trimming stations ensure burrfree edges, critical for applications like roll forming or welding where surface quality is paramount.  

3. Advanced Automation:  

   Athader integrates PLCbased control systems with intuitive HMI (humanmachine interface) panels, allowing operators to program complex slitting sequences with ease. Features like automatic blade positioning and tension control optimize setup times, reducing changeover periods between different coil sizes or strip widths.  

4. Energy Efficiency and Safety:  

    Regenerative Drives: Energy recovery systems capture and reuse kinetic energy during braking, reducing power consumption by up to 20%.  

    Safety Compliance: Athader lines meet EU Machinery Directive standards, featuring emergency stop circuits, light curtains, and interlocked guarding to protect operators and prevent accidents.  

 Applications and Industries  

 Steel and Aluminum Processing:  

  Athader slitting lines are widely used in service centers to convert master coils into strips for downstream processes like tube manufacturing, stamping, and heat treatment. For example, they can slit 10 mm thick steel coils into 100 mm wide strips for structural beam production.  

 Automotive and Transportation:  

  The company’s lines process advanced highstrength steel (AHSS) and aluminum for automotive chassis components, wheels, and exhaust systems. Athader’s precision ensures consistent strip quality, reducing waste in highvolume stamping operations.  

 Aerospace and Offshore:  

  Athader’s ability to handle exotic materials like titanium and nickelbased alloys makes its slitting lines suitable for aerospace structural parts and offshore pipeline components, where reliability and corrosion resistance are nonnegotiable.  

 Packaging and Converting:  

  For the packaging industry, Athader lines slit thingauge steel and aluminum into strips for can manufacturing, foil production, and beverage containers, leveraging their expertise in handling delicate materials without damage.  

 Customization and Innovation  

Athader takes a modular approach to design, offering customizable solutions for unique requirements:  

 Narrow Strip Slitting: Capable of producing strips as narrow as 3 mm, ideal for precision applications like spring manufacturing or electronics.  

 HighSpeed Lines: Athader’s topoftheline models can process coils at speeds exceeding 300 meters per minute, catering to highvolume producers.  

 EcoFriendly Upgrades: Optional waterbased lubrication systems and recycled material usage align with sustainability goals, reducing environmental impact.  

 Global Reach and Support  

Athader’s international presence is supported by:  

 Regional Offices: Strategically located in Europe, North America, and Asia, providing local technical support and quick response times.  

 Training Programs: Comprehensive operator training ensures optimal use of the equipment, minimizing errors and maximizing productivity.  

 Retrofit Solutions: Older Athader lines can be upgraded with modern controls or automation features, extending their utility and competitiveness in evolving markets.  

In conclusion, Athader slitting lines embody Spanish engineering excellence, combining rugged durability with cuttingedge technology. Their ability to deliver precision, speed, and versatility makes them a preferred choice for manufacturers worldwide, particularly in industries where quality and reliability are nonnegotiable. Whether processing heavy steel or delicate aluminum, Athader systems consistently meet the highest standards of performance and efficiency.