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Hardness is quantified using standardized testing methods that measure a material’s resistance to indentation. For hardened steel shot, the most common metrics are Rockwell C (HRC) and Vickers (HV), each offering insights into different aspects of performance. Rockwell C testing, which uses a diamond cone indenter under a 150 kg load, is preferred for its speed and suitability for bulk measurements. Hardened steel shot typically falls within the HRC 58–65 range, with higher values indicating greater resistance to plastic deformation. Vickers testing, using a diamond pyramid indenter, provides more precise measurements for small or irregularly shaped particles, with hardened shot ranging from 600–800 HV.
These hardness values directly correlate with durability in practical use. A shot with HRC 62 will resist flattening or shattering better than one with HRC 55 when repeatedly impacting a hard surface, such as a steel beam or cast iron component. However, there is a threshold beyond which increased hardness compromises toughness: shot exceeding HRC 65 may chip or break under highimpact conditions, reducing its lifespan and contaminating the workpiece with debris. This balance is why manufacturers carefully calibrate heat treatments to target specific hardness ranges based on application needs.
International standards, such as SAE J444 and ISO 111243, define hardness requirements for steel shot, ensuring consistency across suppliers. For example, SAEspec hardened shot must maintain a minimum hardness of HRC 58, with allowable variations of ±3 HRC to account for batchtobatch differences. Adherence to these standards is critical for endusers, as inconsistent hardness can lead to uneven wear, unpredictable surface finishes, and increased downtime for shot replacement.