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Abrasive sand blasting machines are fundamental tools in the world of surface treatment, relying on the force of abrasive materials to transform surfaces. These machines utilize a variety of abrasive media, each selected based on the specific requirements of the job.
Common abrasive materials used in these machines include sand, glass beads, aluminum oxide, and silicon carbide. Sand, often silica sand, is a cost effective option and is suitable for general purpose surface cleaning and roughening. It can effectively remove rust, paint, and other contaminants from metal surfaces. However, due to environmental concerns regarding silica dust, alternative abrasives are increasingly being used. Glass beads, on the other hand, offer a more gentle yet effective blasting option. They are often used when a smoother surface finish is desired, such as in the finishing of delicate metal parts or in the restoration of antique items. Glass beads can create a uniform, satin like finish without causing excessive damage to the substrate. Aluminum oxide is a highly durable and aggressive abrasive. It is ideal for removing tough coatings, scale, and hardened rust from metal surfaces. Its high hardness allows it to cut through even the most stubborn contaminants, making it a popular choice in industrial applications where a thorough and efficient surface preparation is required. Silicon carbide is another hard hitting abrasive, known for its sharp edges. It is commonly used for abrasive cutting and for treating materials that require a high level of surface roughness, such as in the preparation of surfaces for bonding or in the manufacturing of certain types of grinding wheels.
Abrasive sand blasting machines operate on the principle of using compressed air or a mechanical means to propel the abrasive media at high speeds onto the surface to be treated. The impact of the abrasive particles against the surface causes the removal of unwanted materials, such as rust, paint, or oxidation layers. The force of the blast can be adjusted by controlling factors such as the air pressure, the type and size of the abrasive media, and the distance between the blasting nozzle and the surface. This adjustability allows for precise control over the surface treatment process, ensuring that the desired result is achieved.
These machines come in a variety of configurations, including portable units for on site work and larger, stationary cabinets for workshop based operations. Portable abrasive sand blasting machines are highly versatile and can be easily transported to different job locations. They are often used in applications such as the restoration of outdoor structures, the cleaning of large machinery in the field, or the surface preparation of ships. Stationary abrasive sand blasting cabinets, on the other hand, are designed for more controlled and continuous operations. They are equipped with features such as built in lighting, viewing windows, and dust collection systems to enhance the efficiency and safety of the blasting process. In a manufacturing setting, stationary cabinets can be integrated into production lines for the consistent treatment of large quantities of parts.